Flushing hydraulics

General help and support for your Lindeman through 2010 John Deere crawler
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dummkopf
MC crawler
MC crawler
Posts: 6
Joined: Thu Jul 08, 2010 8:14 pm

Flushing hydraulics

Post by dummkopf » Mon Jul 12, 2010 7:13 am

I have a 2010 crawler/loader/backhoe that has water in the hydraulic tank (for the loader and backhoe). I don't want to just empty the tank and refill without flushing the system because there is still watery oil in the rest of the system. So... I am wondering if anyone has any good tricks to flush the system out before I refill with new oil.

Thanks!

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Tigerhaze
350 crawler
350 crawler
Posts: 2278
Joined: Thu Jul 06, 2006 12:13 pm
Location: West-Central MO

Post by Tigerhaze » Mon Jul 12, 2010 10:15 am

I believe the procedure in the operator and service manual is to put the loader bucket in the fully retracted and curled position and allow it to hang below the crawler. Then you open the drain plug and run the engine (and thus the Cessna pump driving the hydraulics) until you have fully pumped out the oil. Once you start hearing cavitation (pump running dry) you shut it down, replace plug, and refill. After you refill, you will need to bleed system by fully raising and lowering bucket several times.

I was unable on my loader to open the drain plug on the reservoir- the pipe plug I found would not break loose and am not sure it is the right plug. Thus I disconnected the short hose between the reservoir outlet and hard line- it was a little messy but allowed me to fully drain.
(1) JD Straight 450 crawler dozer with manual outside blade; (2) JD 2010 diesel crawler loaders; (1) JD 2010 diesel dozer with hydraulic 6-way blade; (2) Model 50 backhoe attachments, misc. other construction equipment

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JD440ICD2006
350 crawler
350 crawler
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Joined: Tue Aug 22, 2006 3:57 pm
Location: South Carolina

Post by JD440ICD2006 » Mon Jul 12, 2010 11:35 am

I need to do the same to one of my 440 crawler hydraulic systems. I read something about it in the service manual.

It says to "Remove magnetic drain plug from the bottom of the oil reservoir and drain system. Pour 5 quarts of good solvent, distillate, or kerosene into reservoir and start engine. Allow engine to operate about 3 minutes."

"DO NOT OPERATE CONTROL LEVERS AS THIS WILL CIRCULATE FLUSHING SOLUTION INTO LINES AND CYLINDERS WHERE IT WILL BE DIFFICULT TO WORK OUT."

Has anyone done this? If so, what did you use as flushing solution?
1959 JD 440ICD w/64 Power Angle Tilt Blade
1959 JD 440ICD w/63 Manual Angle Blade
1959 JD 440IC w/602 Manual Angle Blade
1959 JD 730D W SE (many options)
1950 JD M S w/M-20 Mower
1952 JD M W
1955 FORD 640 (burns the most fuel)

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